How to Load Tapes and Reels into Feeders

Before installing the reels onto the machine, you must first load the tapes and reels into the feeders. For this guide, an 8mm feeder is used as an example.

Checklist for Success

1. Correct Feeder Size: Confirm that you are using the correct feeder size for your tape reel. This guide uses an 8mm feeder as an example
2. Pitch Settings: Check the pitch value. For an 8mm feeder, this is fixed at 4mm. Larger feeders usually require adjustment.
3. Feeder Labeling: Label each feeder with the component’s footprint and value for easy reference during data entry.

Steps for Success

Identify the correct size feeder for your tape reel and follow the steps below using the Feeder Diagram as a reference.

1. Insert the Tape Reel
   1. Slide the tape reel into the feeder until it rests against the stopper. Ensure the tape’s direction of feed is positioned to move clockwise.
2. Pull the Carrier and Cover Tape forward
   1. Pull both the carrier tape and cover tape forward pull both the carrier tape and cover tape forward through the tape holder and to the front opening of the Tape Guide Frame.
3. Insert the Carrier Tape
   1. Raise the Locking Handle to its open position and then raise the Tape Guide Frame by pushing up on the Manual Lever. Simultaneously press down on the Manual Advance Button to lock the raised frame, allowing the carrier tape to move freely through the opening.
   2. Slide only the carrier tape under the front opening of the Tape Guide Frame.
   3. Peel back the cover tape as needed without exposing any components.
   4. Move the tape forward until the sprocket holes align with the gear spikes. If the tape gets stuck, twist or wiggle it side-to-side or up-and-down until it fits properly.
4. Install the Cover Tape
   1. Pull the cover tape toward the front opening of the Tape Guide Frame.
   2. Pinch the cover tape between your fingers and slide it under the Tape Guide Frame from the side, then pull it up through the open slot on top.
   3. Lower the frame back into place once the cover tape is positioned correctly by pressing the Manual Advance Button.
5. Advance the Carrier tape
   1. Press the Manual Advance Button repeatedly to move the carrier tape forward.
   2. While advancing, pull the cover tape taut as it shifts, ensuring it remains in place.
   3. Continue until about 12 inches of cover tape is exposed, then pull the cover tape back towards the Upper Guide Pulley. 
6. Position the Cover Tape
   1. Position the cover tape over the top of the Upper Guide Pulley, ensuring it is not twisted. 
   2. Pull the tape down and over the Lower Guide Pulley toward the Cover Tape Advancing Wheels.
7. Secure the Cover Tape
   1. Push the Idler Wheel away from the Drive Wheel using your thumb or other finger.
   2. Pull the cover tape down and position it flat against the Drive wheel. 
   3. Ensure the tape is not twisted, then lower the Idler Wheel back into place to lock the cover tape between the Cover Tape Advancing Wheels.
8. Final Adjustments
   1. Press the Manual Advance Button repeatedly as needed to align the carrier tape.
   2. Stop advancing once the components are positioned just before the front opening of the Tape Guide Frame to prevent exposure or damage.